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High Temperature Insulated Ceramic Wedding Rings High Durability Custom Ceramic Parts

Categories Welding Ceramic Ferrule
Place of Origin: Jiangsu, China
Brand Name: LJ Ceramic
Certification: ISO9001:2008/ROHS
MOQ: 2 piece
Price: Negotiation
Packaging Details: Use the export carton which is secure against breakage on the MDF pallet.
Delivery Time: To be negotiated
Payment Terms: L/C ,T/T
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High Temperature Insulated Ceramic Wedding Rings High Durability Custom Ceramic Parts

High Temperature Insulated Alumina Welding Ceramic Protective Ring

Welding ceramic ferrules are crucial components used primarily in stud welding processes, particularly in drawn arc stud welding. They are designed to facilitate and enhance the welding process by performing several key functions:


  • Shielding: Ceramic ferrules act as a barrier to protect the weld pool from atmospheric contamination, ensuring a cleaner weld.
  • Confinement: They confine the molten metal in the weld area, shaping the weld pool and preventing spatter from escaping.
  • Heat Retention: The ceramic material helps retain heat around the weld area, ensuring proper fusion of the stud and the base material.
  • Gas Coverage: They help distribute shielding gases evenly around the weld zone if used in gas-shielded welding processes.

Key Features of Ceramic Ferrules:

  • Material: Typically made from high-temperature resistant ceramics, such as alumina or zirconia.
  • Shape: They come in various shapes and sizes, depending on the type of stud and application requirements.
  • Durability: They are designed to withstand the high temperatures and mechanical stresses involved in welding.
  • Disposable: Generally, ceramic ferrules are single-use items, discarded after each weld to ensure consistency and quality.

Style

  • M series
  • RF series
  • UF series
  • PF series
  • Customized

Product Paramenters


Characteristics
Alumina
Components
99%Al2O3
95%Al2O3
Densityg/cm33.83.65
Water Absorption%00
Sintering temperature℃17001680
HardnessHV17001500
Flexural strengthKgf/cm235003000
Compressive StrengthKgf/cm23000025000
Fracture toughnessMap.m3/243~4
Maximum service temperature℃17001600
Coefficient of thermal expansion 0-1000℃
*10-6/℃
8.58
Heat resistanceT(℃)200220
Heat resistanceW/m.k(25℃-300℃)31.4~15.925~14
Volume resistivity20℃ Ωm>1012>1012
100℃ Ωm
1012 --1013
1012 --1013
300℃ Ωm>1012
>1010
Insulation breakdown intensityKV/mm1818
Dielectric constant100MHz(E)10
9.5
Characteristics
Cordierite
Components
2MgO2Al2O35SiO2
Densityg/cm3
2.5
Water Absorption%0
Sintering temperature℃
1350
HardnessHV
800
Flexural strengthKgf/cm2
900
Compressive StrengthKgf/cm2
3500
Fracture toughnessMap.m3/2
-
Maximum service temperature℃
1000
Coefficient of thermal expansion 0-1000℃
*10-6/℃
4
Heat resistanceT(℃)
250
Heat resistanceW/m.k(25℃-300℃)1.3-
Volume resistivity20℃ Ωm
>1012
100℃ Ωm
107 --108
300℃ Ωm
3*105
Insulation breakdown intensityKV/mm
10
Dielectric constant100MHz(E)
6

FAQ

Q1: Are you a manufacturer or a trader?
A1: We are a real manufacturer, our factory is specialized in producing refractory materials for more than 20 years. We promise to provide the best price, the best pre-sale and after-sale service.


Q2: How do you control your quality?
A2: For each production process, LJ has a complete QC system for chemical composition and physical properties. And we will test the goods, and the quality certificate will be shipped with the goods. If you have special requirements, we will try our best to accommodate them.


Q3: What is your delivery time?
A3: Depending on the quantity, our delivery time is different. But we promise to ship as soon as possible with guaranteed quality.


Q4: Do you provide free samples?
A4: Of course, we provide free samples.


Q5: Can we visit your company?
A5: Yes, of course, you are welcome to visit LJ company and our products.


Q6: What is the MOQ for trial order?
A6: There is no limit, we can provide the best suggestion and solution according to your situation.


Q7: Why choose us?
A7: We have been making refractory materials for more than 20 years, we have strong technical support and rich experience, we can help customers design different kilns and provide one-stop service.

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