High-Speed Capping Machine for 26,000 BPH Bottled Water Production Lines

High-Speed Capping Machine for Bottled Water Production Lines

Shanghai Peiyu Packaging Technology Co.,Ltd.

Product Overview
Our high-speed rotary capping machine is designed for efficient, precise, and reliable cap sealing in bottled water production lines. Engineered for EU & US markets, this PLC-controlled automatic capping system ensures consistent torque accuracy, minimal downtime, and compliance with food safety standards (FDA & CE certified). Ideal for PET bottles, mineral water, and beverage industries, it supports up to 600 bottles per minute with 99.5% sealing accuracy.

Key Features & Advantages
Ultra-High Speed & Efficiency

Processes 400–600 bottles/minute (adjustable via HMI).

Servo-driven torque control eliminates leaks and overtightening.

Precision Capping Technology

Infrared cap detection ensures proper alignment.

Auto-reject system for defective caps.

Durable & Hygienic Design

Stainless steel (304/316) meets construction EHEDG & GMP guidelines.

Quick-change cap heads for versatile sizing (28–38mm).

Smart Automation

PLC + touchscreen interface for real-time monitoring.

IoT-ready for Industry 4.0 integration.

Low Maintenance & Energy Saving

Brushless motors reduce power consumption by 20%.

Modular design for easy cleaning and part replacement.

Technical Specifications (Parameter Table)
Parameter Specification
Speed 400–600 bottles/min
Cap Size Range 28–38mm (customizable)
Power Supply 380V/50Hz or 480V/60Hz (3-phase)
Air Pressure 0.6–0.8 MPa
Accuracy ±0.5 Nm torque variance
Material 304/316 stainless steel
Certifications CE, FDA, ISO 9001

FAQ
Q1: Can this machine handle different cap types (screw caps, snap caps)?
A: Yes, it supports screw caps, ROPP, and press-on caps with quick-change tooling.

Q2: How does it prevent under/over-tightening?
A: The servo torque system auto-adjusts pressure based on cap material and size.

Q3: Is it compatible with existing bottling lines?
A: Absolutely. It integrates seamlessly with fillers, labelers, and conveyors.

Q4: What’s the warranty period?
*A: Standard 2-year warranty, with lifetime technical support.*

Q5: How to clean the machine?
A: Use CIP (Clean-in-Place) systems or manual cleaning via detachable parts.

Why Choose Our Capping Machine?
30% faster than conventional cappers.

Zero liquid leakage guarantee with laser-guided sealing.

24/7 customer support from our US/EU service centers.

Ideal for: Large-scale bottled water brands, beverage manufacturers, and contract bottlers.

Peiyu Enterprise wholly owns:

Shanghai Peiyu Packaging Technology Co., Ltd., Anhui Peiyu Packaging Technology Co., Ltd., Shanghai Peiyu Machinery Manufacturing Co., Ltd., Jiangsu Peiyu Food and Beverage Co., Ltd., and Jiangsu Heyu Packaging Materials Co., Ltd. We provide a complete set of intelligent equipment and turnkey engineering services for global liquid and solid product companies. We can provide complete line solutions for flexible packaging, cans, aluminum bottles and cans, PET bottles, PE bottles, glass bottles, roof bags, aseptic cartons and other packaging production lines.
Through long-term experience in mechanical design and manufacturing, our company currently has hundreds of mature and stable packaging machinery and equipment, covering aluminum bottle and can three-in-one filling machine series, sterilization kettle series, can (bottle) unloading machine series, fully automatic loading and unloading cage series, fully automatic stacking and unloading series, sleeve label series, labeling series, packing series, conveying, air conveying system, etc. The company's products are widely used in various cans (bottles) of beverages, dairy products, pure water, condiments, alcohol, oil, cosmetics, medicine and other related industries.

After years of hard work, the company has established extensive and close cooperation with well-known companies such as Thailand Red Bull(With brand Sunrise group),Coca-Cola,Pepsi,Nestle (With brand of Yinlu),BONDULLE Group,Mars(China mainland, Tianjin),Mars (Mexico factory ),Mane Group (China mainland, Zhejiang),Mane Group (Indonesia ),DANONE Group,Yili Group, Lulu Group, Weiwei Group, Hebei Yangyuan Zhihui, Wanglaoji Group, Mengniu Group, Southern Black Sesame Group, Shanghai Baoying Beverage, Chengdu Yinlu, Yanghe Wine Industry, Heze Bencao, Jilin Jinyi, Shanxi Zilin Vinegar Industry, Jiyuan Youyang Beverage, Ting Hsin Group, Uni-President Group, Unilever, Danone Group, Heinz Group, Huapeng Group, Huiyuan Group, Hangzhou Zhongya, Harbin Pharmaceutical Group, Qidu Pharmaceutical, Siping Hongbaolai, etc. The company's products are exported to many countries and regions such as North America, South America, Africa, Europe, and the Middle East, and have won the title and reputation of excellent suppliers. Peiyu Enterprise has established technical research and development centers in Xi'an, Shanghai, and Chuzhou, using high-tech and forward-looking design concepts to meet the different needs of domestic and foreign customers. In the Singapore (Suzhou) High-tech Industrial Park in Chuzhou National Development Zone, Anhui Province, we have a 60,000 square meter production base, with modern factories, R&D centers, processing centers, testing centers, assembly workshops, spare parts warehouses, office buildings, living areas and other facilities. The production workshop is equipped with advanced processing equipment such as through-block laser cutting machines, plasma cutting equipment, pentahedron processing centers, American Haas processing centers, laser tube cutting machines, etc., which provide extremely reliable guarantees for the manufacturing accuracy and stability of our products.
The company strictly implements the ISO9001 quality system certification standards for design and manufacturing, and has passed the audit of German Rhine Company (TUV). The company has European CE certification. The company adheres to the business philosophy of sustainable service and continuous pursuit, and creates the most competitive automation equipment with unique mechanical design and years of accumulated control essence.
Peiyu Enterprise is willing to work with you to develop and gain fruitfulness together!