50ml - 1000ml Bottle Filling Machine Customizable Automatic Gel
Filling Machine
Automatic Alcohol Gel Filling Machine with Servo Piston Dosing and
Anti-Stringing Nozzle System
The automatic alcohol gel filling machine is designed for hand
sanitizer gel, alcohol disinfectant gel, antiseptic gel, and other
high-viscosity hygiene liquid products. The system integrates servo
volumetric piston dosing, anti-stringing shut-off nozzles, diving
nozzle bubble-free filling, and precision capping to ensure
accurate dosing, clean bottle necks, and stable packaging quality.
Ideal for hygiene product manufacturers requiring high-viscosity
handling, no-drip filling, bubble-free aesthetics, and continuous
automated production.
Specifications
| Parameter | Value |
|---|
| Filling Range | 30mL-500mL |
| Filling Accuracy | ±1% |
| Filling Technology | Servo Volumetric Piston Filling |
| Nozzle Design | Anti-Stringing Mechanical Shut-Off Nozzles |
| Filling Method | Diving Nozzle Bottom-Up Filling |
| Control System | PLC + HMI + Servo |
| Material | SUS304 / 316L Contact Parts |
| Product Viscosity | High Viscosity Gel Compatible |
| Compliance | GMP / CE / ATEX |
Applications
- Alcohol disinfectant gel filling
- Hand sanitizer gel packaging
- Antiseptic and hygiene gel bottle filling
- High-viscosity personal care liquid packaging lines
Core Advantages
Servo Positive Displacement Piston Dosing
Ensures stable dosing performance for dense and high-viscosity
gels.
Anti-Stringing Shut-Off Nozzle Technology
Actively cuts gel flow to prevent stringing, dripping and bottle
neck contamination.
Bubble-Free Diving Nozzle Filling
Bottom-up submerged filling reduces aeration and improves visual
product quality.
High-Viscosity Process Stability
Maintains reliable filling performance despite viscosity or
temperature changes.
Hygienic GMP-Compatible Design
Supports cleanable structure, sanitary materials and optional ATEX
configurations.
How to Choose
- Choose this machine if you need automated filling for alcohol gel
or sanitizer products
- Choose this machine if anti-stringing and no-drip performance are
critical
- Choose this machine if bubble-free product appearance is important
- Choose ATEX or GMP configurations for regulated or hazardous
production environments
Typical Configuration
- Bottle Infeed Conveyor
- Servo Piston Filling Module
- Anti-Stringing Nozzle System
- Diving Nozzle Filling Unit
- Precision Capping Module
- Finished Product Conveyor
Frequently Asked Questions
What products can this automatic filling machine handle?
It is suitable for alcohol gel, hand sanitizer gel, antiseptic gel
and similar viscous products.
How does the machine prevent gel stringing?
Mechanical shut-off nozzles actively cut the gel flow to eliminate
stringing.
How are bubbles prevented during filling?
Diving nozzles fill from the bottom upward to reduce aeration.
Can the machine handle different viscosities?
Yes. Servo piston dosing supports a wide range of high-viscosity
gels.
Is ATEX or GMP design available?
Yes. Optional GMP and ATEX configurations are available.
Summary
The automatic alcohol gel filling machine combines servo piston
dosing, anti-stringing nozzle control, and bubble-free diving
filling into a complete automated filling solution for
high-viscosity hygiene gels. It is designed to improve filling
accuracy, eliminate product mess, and support stable flexible
production. With hygienic design, optional ATEX protection, and
scalable configurations, it provides a reliable filling solution
for sanitizer and disinfectant packaging lines.
2 mL - 100 mL Automatic Beverage Filling Machine GMP Compliant Bottle Filling Equipment
