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High Speed AOI Inspection Machine Missing - Solder AOI Solder Paste Detection Method

Categories AOI Inspection Machine
Brand Name: SMTfly
Model Number: SMTfly-S810
Certification: CE ISO9001
Place of Origin: China
MOQ: 1Set
Price: USD1/Set
Supply Ability: 50Sets/Month
Delivery Time: 7-15 working days after payment
Packaging Details: plywood case
Per-image Time: <240ms(15um)
PCB thickness: 0.5mm-3.0mm
Moving Speed: 500mm/s
PCB warp Tolerance: <2mm
Air Supply: 0.5MPA.40CM3/min
Wave Soldering Inspect: 01005&0.3mm pitch()15um
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High Speed AOI Inspection Machine Missing - Solder AOI Solder Paste Detection Method


Missing-solder AOI Solder Paste Detection Method AOI Inspection Machine,SMTfly-S810 Specification:


CategoryItemSMTfly-S810
Recognition systemInspectionThe vector image algorithms include logic operation, distance of luminance boundary, chip tracing,OCR/OCV luminance/color template matching, color distance, color extraction (RGB&HSV)Value-range of luminance, offset of luminance, the minimum variation span of luminace,etc….more than 30 kinds of the most advanced algorithms
CameraDistal high speed CCD 5m pixel camera,20um(12um,15um,10um for option)
LensHigh-resolutiontelecentric Lens
Lamp-houseRings RGB led lamp-house
FOV40.95*40.95mm(20um)30.68*30.68(15um)
0201 Chip<7.6m
Per-image Time<240ms(15um)
Paste Printing TimeMissing,shift,skewed,tombstone,billboard,overturned,reversed polarity,wrong,damaged
Component DefectsOverflow,insufficeient,short solder,stain
Solder Defected

Overflow,insufficient,short solder, solder void


Wave Soldering Inspect01005&0.3mm pitch()15um
Mechanism SystemPCB ConveyorLeft to right ,PCB fixing:bottom-up,PCB warp correction ,Automatic PCB loading and unloading ,Adjustable clearance,Conforming SMEMA standard,Orbit clearance: 900±20mm
PCB size50×70mm-400×330mm
PCB thickness0.5mm-3.0mm
PCB warp Tolerance<2mm
Component ClearanceTOP≤25mm, BOT≤25mm
DriverAC server, camera moves in the directions of X/Y
Positioning accuracy<10um
Moving Speed500mm/s
Soft SystemOperation SystemMicrosoft Windows 7 X64
OperationGraphic programming,Chinese,English
ProgrammingSupport office programming and debugging
ComputerIndustrial Computer, Intel four-core 17 CPU,Memory:16G,Hard disk:1TB
Display21 inch TFT
NetworkMulti machine controlThe operator can control multi same machines in the control time
NetworkNG adaptable, check and correct PCBA defects at repair station
Communication portSMEMA,RS232,RJ45
OtherAir Supply0.5MPA.40CM3/min
Machine Dimensions100*96*160cm
Weight580KG
Power SupplyAC220V,10%,Single phase 5A 50/60HZ,POWER CONSUMPTION 1000W WITH ups inside
Working EnvironmentTemperature 10-40℃,humidity 30-802%RH

Missing-solder AOI Solder Paste Detection Method AOI Inspection Machine Feature:

  1. Vector analysis algorithm, integrated variety of software algorithms to achieve the best inspection capability;
  2. The entire PCB match capability can detect extra parts at any location;
  3. Germany imported 5.0 MP industry cameras;
  4. The mew light source design, effectively eliminated the NG parts;
  5. Offline programming;
  6. Import control system to ensure high-precision equipment operation;
  7. The equipment can communicate directly with the NG buffer device and other equipment through the communicate protocol;
  8. Central server mode that gathers information from all the test machines to facilitate the integrated management of production, multiple machines need only one operator.

Various vector image algorithms to get the best inspection capability


The vector image algorithms include logic operation ,distance of luminance boundary, chip tracing,OCR/OCB Luminance/color template matching, color distance, color distance, color extraction (RGB&HSV),VALUE-range of luminance offset of luminance, the minimum variation span of luminace,etc…More than 30 Kinds of the most advanced algorithms


Germany imported 5.0 MP Industry cameras


Wight a high-color reproduction, collocation a high-resolutiontelecentric lens, high NG identification, provide high-definition image output the AOI


Control system


All major components are used internationally renowned brands, in the premise of ensuring the stability and accuracy of the movement equipment with high service life and low failure rate.


The entire PCB match capability can detect extra part at any location


The entire PCB match function

High frame rate industrial cameras with telocentric lens

High-speed dynamic image acquisition can acquire hundreds of images per second, combined with the software entire board matching algorithm, can be used detect extra parts,foreign matter, scratches and other information on the PCB


Multi machines one operator, intelligent communication


Central server mode that gathers information from all the test machines to facilitate the integrated management of production, multiple machines need only one operator


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