Categories | Ultrasonic Welding Transducer |
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Brand Name: | RPS-Sonic |
Model Number: | RPS-T3535-4D |
Place of Origin: | China |
MOQ: | 5 sets |
Price: | negotiation |
Payment Terms: | T/T, Western Union, MoneyGram |
Supply Ability: | 200 Sets/month |
Delivery Time: | 2days |
Packaging Details: | Foam+Carton |
Certification: | CE |
Frequency: | 35Khz |
Diameter: | 35mm |
Ceramic chips: | 4chips |
name: | ultrasonic piezo transducer |
power: | 1000W |
Amplitude: | 4UM |
35 Khz Ultrasonic Power Transducer 35mm Diameter For Ultrasonic
Sewing Equipment
Ultrasonic welding of thermoplastics causes local melting of the plastic due to absorption of vibration energy. The vibrations are introduced across the joint to be welded. In metals, Ultrasonic welding occurs due to high-pressure dispersion of surface oxides and local motion of the materials. Although there is heating, it is not enough to melt the base materials. Vibrations are introduced along the joint being welded.
Ultrasonic welding can be used for both hard and soft plastics, such as semicrystalline plastics, and metals. Ultrasonic welding machines also have much more power now. The understanding of ultrasonic welding has increased with research and testing. The invention of more sophisticated and inexpensive equipment and increased demand for plastic and electronic components has led to a growing knowledge of the fundamental process. However, many aspects of ultrasonic welding still require more study, such as relating weld quality to process parameters. Ultrasonic welding continues to be a rapidly developing field.
Scientists from the Institute of Materials Science and Engineering (WKK) of University of Kaiserslautern, with the support from the German Research Foundation (Deutsche Forschungsgemeinschaft), have succeeded in proving that using ultrasonic welding processes can lead to highly durable bonds between light metals and Carbon-fiber-reinforced polymer (CFRP) sheets.
The benefits of ultrasonic welding are that it is much faster than
conventional adhesives or solvents. The drying time is very quick,
and the pieces do not need to remain in a jig for long periods of
time waiting for the joint to dry or cure. The welding can easily
be automated, making clean and precise joints; the site of the weld
is very clean and rarely requires any touch-up work. The low
thermal impact on the materials involved enables a greater number
of materials to be welded together.
Naming method:
T - Transducer
50 - The outside diameter for piezoceramic ring (mm)
20 - The frequency of the transducer
4 - The number for piezoceramic ring,
D - The type of transducer D means Chinese type,B-Branson type,Z-NTK
type.
35Khz transducer
Item No. | Connect screw (Size) | Capacitance | Input power (W) | Max. Amplitude (um) | ||
Yellow | Grey | Black | ||||
3035-2Z | 3/8-24UNF | 2700-3100 | / | / | 500 | 2 |
3035-4Z | M10 X 1 | 5000-6200 | / | / | 800 | 3 |
2535-2Z | M8 X 1 | 1900-2200 | / | / | 400 | 2 |
3535-2D | M8 X 1 | / | / | 4500-5000 | 600 | 9 |
3535-4D | M8 X 1 | 6600-7400 | / | 9000-10000 | 1000 | 4 |
3035-4D | 1/2-20UNF | 5500-6200 | / | 9200-10200 | 800 | 4 |
2535-4D | M8 | 3900-4600 | / | / | 500 | 4 |
35Khz transducer widely ultrasonic sewing/sealing and cutting
machine.Piezoelectric transducer is the electric charge that
accumulates in certain solid materials in response to applied
mechanical stress. It is key point of all ultrasonic equipment.The
transducer decide the property of the machine.We can supply
transducer, also transducer with house and booster.
The 35Khz 500W Ultrasonic Welding Transducer For Branson Welding
machine / spot welder is applied to different type ultrasonic welding machine, standard
welding machine, NTK type welding machine, Branson type. And can be
connected with different type welding horn.
The transducer converts high-frequency electrical energy into
high-frequency mechanical vibrations. And it contains several
piezoelectric ceramic discs sandwiched under pressure between two
metal blocks. Between each disc is a thin metal plate, which forms
the electrode. When a sinusoidal electrical signal is fed to the
transducer via the electrodes, the discs expand and contract,
producing axial vibrations.
Feature
1. The piezoelectric ceramic chip adopts high quality parts, and
can give a strong and stable output.
2. High efficiency, high mechanical quality factor, obtaining high
electric-acoustic conversion efficiency work at the resonance
frequency points.
3. Large amplitude: optimization design by computer , vibration
speed ratio is high .
4. Large power,Under the action of prestressed screw, the energy of
the piezoelectric ceramic to get maximum play;
5. Good heat resistance, small harmonic impedance, low calorific
value, using temperature range is wide.
This product has been widely used in distillation, mix and mill for various chemical
procedures and
has received much praise from our customers.
Applications:
Our transducer can applied in the following ultrasonic machines:
Ultrasonic welding machine | All material with thermoplasticity can use Ultrasonic welding
machine , |
Ultrasonic cutting machine | Ultrasonic food cutting is popular because the perfect edge. |
Ultrasonic sewing machine | Ultrasonic sewing can sewing the material without any cotton, and
keep |
Competitive Advantage:
Service: Timely feedback; Free design; 1 year Warranty.
Quality: Old testing before shipping, and experienced QC department